Residual Solvent Testing

Residual Solvent Testing (GC)

Reliable, GMP-aligned analysis for APIs and finished products

Residual solvent testing identifies and quantifies trace organic solvents after manufacturing. Using validated GC-FID and GC-MS methods, we ensure compliance with ICH Q3C and pharmacopoeial standards, providing inspection-ready data that protects product quality and patient safety.

Applications include: routine release testing, stability programs, and support for scale-up, process updates, and method or site transfers.

 

What is Residual Solvent Testing?

Residual solvent testing measures volatile organic solvents in drug substances, intermediates, excipients, or finished dosage forms. These solvents have no therapeutic effect and must remain within toxicologically acceptable limits.

 

Typical testing includes:

  • Compendial and validated methods aligned with ICH Q3C and pharmacopoeial standards
  • Headspace GC analysis: GC-FID for routine quantification, GC-MS for confirmatory identification
  • Comprehensive matrix coverage, from APIs to finished products
  • Clear reporting against predefined acceptance criteria and specifications
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Why Residual Solvent Testing Matters

Residual solvent control is essential for safe, compliant, and efficient manufacturing.

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Patient Safety

Ensures solvent residues stay within safe, toxicologically acceptable limits to protect patients.
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Regulatory Compliance

Supports filings and ongoing adherence to ICH Q3C and pharmacopoeial standards.
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Reliable Batch Release

Provides robust, validated data for confident release decisions and quality assurance.
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Operational Efficiency

Reduces the risk of late-stage issues during scale-up, tech transfer, or production changes.
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Change Management Support

Confirms continued compliance after process, method, or site modifications.
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QbD Group combines scientific expertise with GMP-aligned execution and regulatory insight, delivering reliable, inspection-ready residual solvent testing across APIs and finished products with one trusted partner.

How QbD Group Can Help

Our residual solvent testing services are tailored to your goals, whether for release, stability, investigations, or submission support. Our offerings include:

Routine Residual Solvent Testing (GC-FID)

Routine Residual Solvent Testing (GC-FID)

Quantification of targeted residual solvents using validated headspace GC-FID workflows, ideal for high-volume, specification-driven testing.

Confirmatory Identification & Investigation (GC-MS)

Confirmatory Identification & Investigation (GC-MS)

GC-MS confirmation for unexpected peaks, non-target solvents, or atypical profiles, supporting scientifically informed decisions.

Compendial Method Execution & Verification

Compendial Method Execution & Verification

Execution and verification of compendial methods under a GMP-compliant framework to ensure suitability for your product matrix.

Stability & Lifecycle Testing Support

Stability & Lifecycle Testing Support

Monitoring of residual solvents within stability programs and lifecycle activities, including scale-up, process optimization, or site transfer.

Flexible Reporting Options

Flexible Reporting Options

Results delivered as a Certificate of Analysis or conformity-style report, with optional expanded formats for regulatory or toxicology submissions.

Why QbD Group?

When partnering for residual solvent testing, clients benefit from:
  • GMP-aligned, inspection-ready data with controlled workflows and documented review steps
  • Validated data systems supporting traceability, audit trails, and compliant record management
  • Reliable GC testing without the need for internal investment in equipment or specialist resources
  • Scalable capacity to meet peak testing demands during tech transfer, scale-up, and commercial launch
  • Scientific support for atypical results, including GC-MS confirmation and clear guidance on next steps
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Full lifecycle support

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Scalable expertise

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Global team of 600+ experts

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20+ years of experience

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Get in touch

Partner with QbD Group to ensure your APIs and finished products meet regulatory standards and quality expectations. Fill out the form, and our experts will help you design a compliant residual solvent testing plan, interpret results with confidence, and support your release, stability, or submission needs.
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